ABOUT WESTERN CASE
For over 45 years, Western Case, Inc. has been one of the leading custom blow molding manufacturers of blow molded solutions and plastic carrying cases in the U.S. From our Southern California-based manufacturing facility, Western Case has produced millions of blow molded cases and custom blow molded products, servicing customers with solutions in the U.S., Mexico, Canada, Europe, the Middle East and Asia.Ā Our broad experience in the engineering and manufacture of blow molded plastic carrying cases and custom blow molded products will be an asset to you at any stage of your project.Ā
We follow a strict set of guidelines for quality control with transparency. So whether your project is in the concept stage or you already have your products developed; our engineering, production, and marketing staff is ready to work with you. From small run quantities to large volume Western Case has the capacity of nine machines ready toĀ ensure that you are delivered exactly what you receive exactly what you ask for.
What makes us different from other Blow Molding manufacturers?
Why CHOoSE US?
We understand the importance of meeting exact customer requirements. Our commitment to customization extends to specifications for wall thickness, part size, color, diameter, and more. Your project is unique, and we ensure that our blow-molded parts align precisely with your specifications.
Over the years, we have successfully served an array of industries, including automotive, manufacturing, medical, and beyond. Our versatility in catering to diverse sectors showcases our adaptability and reliability in delivering high-quality blow-molded parts tailored to specific industry standards.
We prioritize cost-effectiveness without compromising on quality. Our efficient production processes and commitment to innovation allow us to provide competitive pricing for custom blow-molded parts, ensuring that you get exceptional value for your investment.
Quality is at the core of our operations. Our company adheres to stringent quality control measures throughout the blow molding process. This commitment to excellence ensures that each part we produce meets or exceeds industry standards, guaranteeing the durability and reliability of our products.
Our Capacity Leads the Industry
Bigger capacity means larger & efficient delivery
Western Case has capabilities as manufacturers to produce small to large size parts due to the wide range of machines located at our facility. With our recent addition of six single and multiple head blow molders, we can produce multiple parts per production cycle. This enables us to realize efficient use of time, labor and material, leading to low-cost production of your product.
Blow Molding Machines
- 30 lb. Sterling ā Accumulator Head
- 20 lb. Dual-head Sterling ā Accumulator Head
- 15 lb. Sterling ā Accumulator Head
- 15 lb. Hartig ā Accumulator Head
- 10 lb. Hartig ā Accumulator Head
- 10 lb. Kingswell ā Accumulator Head
- Twin 12 lb Impco ā Accumulator Head
- (3) AirForm ā Continuous Extrusion Machines
Other Blow Molding Equipment
- āThree 90,000 lb. Silos for resin storage, 270,000 lb. resin capacity.
- 20,000 lb. Forklift ā for inserting large, heavy molds into our blow molders.
- 5-Axis Router ā to trim parts and make precision cuts, holes and routes.
- (6) automatic material/color blenders.
- Resin dryer for projects requiring engineered resins.
Computer Controled Color Matching
Same color today, tomorrow, and the next year-one train car load at a time.
Blow molding means that when you order another run, you should never have to worry about matching year over year. Western Case has invested in our McGuire digital color mixing system. No guessing or variations.
Three silos: no waiting.
Our capacity for raw material means that we are able to dictate and negotiate prices better than the competition. This means more competitive pricing on your product and consistent production with zero issues or delays.
Blow Molding in the U.S.A.
- Realistic expectations and expert advice from our seasoned team will ensure the ease and efficiency of production. communication.
- We utilize the highest quality material leading to unmatched quality. Our steel molds last longer and can produce significantly more without compromising quality.Ā
- Our unbeatable customer service will ensure a smooth and successful project. Manufacture your blow molded products here in the USA, with our expert engineers and unparalleled level of quality and service.
WHAT IS BLOW MOLDING?
Blow molding is the process used to make hollow,Ā plastic productsĀ such as containers or bottles. These plastic products or parts are created by extruding a tube of hot plastic, called a parison, into an open mold.Ā Compressed air forces the plastic outward into the shape of the mold. Once it is properly molded, the plastic is cooled and hardened. Finally, the mold is opened and the completed, blow molded product is removed. TheĀ blow molding processĀ is highly complex and requires the expertise of professional designers and engineers. Please contact us with your questions; our team is happy to help guide you through the process.
Message from the President
Western Case is a privately held company with a team that knows blow molding, plastic forming and partners a wide variety of customers across multiple industries.
We have been deeply involved with blow molding and plastic forming in the last 40 plus years of company history. We are specialists in blow molding and logistics services. Many of the roadways in service today contains our work.
At Western Case we are a leader and pioneer in the category of blow molding. Blow molding is important for quality in a variety of consumer, industrial, and medical goods. I feel the sense of appreciation toward plastic forming and the hands-on tradtion has faded because of the rise of automation.
We welcome automated processes in our industry but I wonder and question if the current trend in advancement will achieve the experience of the human eye.Ā I believe bringing more complete approach to plastic forming and blow molding leads to better quality products, that is why I always say āour employees are our biggest asset!ā
At Western Case we strive to passionately create impressive value in the beginning and end of the supply chain.Ā It is our ultimate mission and sheer pleasure if we turn plastic pellets from dull and lifeless to something that is technically perfect in record time.
I cannot stress enough that Western Case continually reevaluates our processes in keeping the sense of quality throughout the process of product development. We have close, long-term relationships with our production partners that expect a high level of quality. Industrial and consumer clients look to us to keep their quality and material performance up to tight technical standards their industry requires.
We feel pride and responsibility when we get involved in your project and through hard work, strive to face the challenge in creating value in plastic forming. Our mission is to continue to contribute to higher quality products while providing peace of mind to our customers.
Mario Robles
CEO of Western Case Inc
Precision and Quality
Delivering value to the customer
The foundation of the Western Case Production System (WPS) is based on continuous improvement. One component of improving our blow molding product manufacturing processes is the elimination of all forms of waste, orĀ muda.
Muda, is anything that does not add value for the customer, including incidental work ā Waste learning and Identification is part of an overall WPS Lean Training associates receive at our facility. The WPS training includes an introduction to lean manufacturing, understanding and eliminating the seven wastes, continuous flow, cell design, standardized work poka-yoke, kaizen and other lean principles.
We believe that standardized blow molding production work procedures bring consistency and better quality to our processes. In addition, as processes are properly balanced, best practices are established and documented and can become the basis for continuous improvement.
