Businesses require a flow of products and services to be sustainable. There are many examples of products that seemed like a good idea but failed. Choosing manufacturers requires evidence of the product’s viability. A prototype of the product must be designed, tested and examined before being brought to the market. There are four factors, that must be considered before a marketing campaign goes forward.
Assembling the Prototype
The prototype itself must be cost effective. If the prototype itself is not economically feasible, the product analysis stops at this point. Feasibility involves a cost-benefit analysis which includes whether the manufacturer offers a lump sum or an hourly rate, taking into consideration the product’s design.
Production to Market
It is assumed that the product will face competitor. It makes a difference as to when the product is introduced to the market to create a brand name before your competition. The speed of manufacturing is a factor, which does not sacrifice quality or compromises economic feasibility.
This factor is a major consideration to going forward because of the direct effect on profit margin. Plastics, simulated fabrics, and non-metal parts are the first considerations for design feasibility. The cost of the materials is critical, which must be more cost effective than the competition.
Minimum Inventory Requirements
All the factors in manufacturing are assessed, such as custom blow molding manufacturing. The goal is controlling inventory costs, off the shelf marketing, and an exclusive manufacturer contract. This goal is reached through arm’s length negotiations.
Western Case provides top quality custom blow molding.
We can produce any number of parts but we suggest minimum production quantity of at least 1,000 parts. You can get a rough price estimate from an idea or a 3D CAD model. A precise uote requires exact specifications. We prefer to create a 3D model so we offer free product design assistance. If you already have a design, email it with your requirements to Sales@WesternCase.com.
Creating and Approving the Mold Design
Once the part design and project budget are approved, we begin the mold tooling design. This includes:
Parting line locations
Creating the Molds
A typical mold takes eight to ten weeks to create. To insure accuracy and satisfaction, your company and ours examine production samples. This saves time, money and annoying delays.
Producing the Product
Western Case’s manufacturing personnel use software systems to:
Direct project steps
Schedule various stages of production
We have six molding plants that operate 24/7. However, due to high demand, lead-times can run up to six weeks.
To provide you with world-class quality, your project will receive:
Computer vision inspections and x-ray comparisons
Detection of leaks
Use of colorimeters and sonic meters
Use of special gauges
Other important calibrations
Regardless of the quantity, we deliver on time. If needed, we offer storage and drop shipping. Delivery costs are not included in the manufacturing price. To get a quote on custom blow molding, call us today or email your design and requirements to Sales@ WesternCase.com.
Blow Molded Versus Injection Molded Carrying Cases
Carrying cases made through blow molding are considered superior to those made through the process of injection molding. The blow molding process creates cases that are both lightweight and durable, and which can be used in a variety of ways. Blow molded plastic equipment carrying cases are thus ideal in situations that require a prototype or a demo kit.
Blow molding is a process in which plastic is blown into a metal mold to form the case. The durability of the case comes from its seamless design and through the use of thermoplastics, which are state-of-the-art polymers known for their durability. Western Case has perfected their products through the use of thermoplastics.
Western Case will give their users peace of mind when storing, carrying and traveling, and also offer these features:
• Resistance against impact
• Insulation from low temperatures
• Protection from chemicals and other threats
• Electrical insulation and flame resistance properties
Blow molded cases produced by Western Case are perfect in situations requiring a custom design. This is because the design process is neither time-consuming nor exceptionally costly. However, the method still allows for the production in large or small quantities of cases that come in a variety of designs.
Extrusion Molding, Its Advantages and Disadvantages
Extrusion molded cases also use thermoplastics, but are made differently. Extrusion molding is a practical way of producing any numbers of custom cases. Extrusion molded cases can be produced in large quantities and offer complex designs and intricate features. Extrusion molding is ideal for creating standard-sized cases that are resilient and versatile.
Blow molded products have revolutionized the product industry and are needed in the amount of plastic ware currently required. This method enables fast production so companies are able to manufacture many plastic containers. Machinery for the production of plastics has been specifically developed to enable blow moldings with three dimensions. Production is supported through automation and the improvements made in machinery raise production speed even higher.
Blow molding allows everything to be done in one place whether it is a customized product or has single or double walls. The products are flexible and customization is easy. All capabilities are enhanced and it is very useful in the production and design required by services in the engineering field. Both the manufactures and the engineering staffs are able to use teamwork to exceed the needs of their customers. A level of quality is expected and achieved with this process.
Blow molding is used in the manufacturing of many kinds of products, including ducts for the automotive industry, items needed to ensure traffic safety, wheels, many products for the home, the seats for stadiums, toys, coolers, floats, doors and containers.
Blow molding has a lot of similarities to injection molding except there is a molten tube the plastic comes out of in a liquid form. The mold is designed to close and push the liquid out and conform it into whatever shape is required. Once the liquid has cooled, the forming of the hollow area is accomplished. This is how tubes, numerous types of bottles and a variety of containers are made. If you have a project you want quoted, contact us.
Today’s manufacturing environment is calling for plastic parts that can be used to make a variety of things that include auto body parts. Plastic has become a very popular manufacturing material for many corporations and businesses. Plastic requires a unique process to bend it into shape for the use of its desired specifications. This brief article will give you details on the different types of molding, advantages and applications.
Blow Molding For Hollow Objects
Blow molding works extremely well on hollow items like bottles, safety cones, stadium seating, and more. It consists of high-end blow molded plastic parts and the process of extrusion blow molding. The process begins with a parison that is inflated by air. The air pushes the plastic against the mold to form a shape.
Once a cooling process takes place, the bottle is ejected. The blow molding process continues until the designed-to-manufacturer high-end, one-piece hollow objects are created. This is an effective process for making a large quantity of items on a production line.
Blow molding is an economically advantageous process that creates quality uniform, thin-walled products. Blow molding is widely used in the transport industry. As the transport industry continues to develop rapidly, blow molding meets the demands of a growing industry.
The Benefits Of Blow Molding
– Structural/impact-resistance levels
– Great for pipes used for circulation of fluids
– Impressive geometric configurations
– Over-molding techniques
– Insert molding
Thousands of transport industries make products using blow molding, including spoilers, ventilation hoses, four-by-four vehicle step plates, fuel tanks, wakeboard ballasts and much more.
Blow Molding creates a finished plastic molded product from melted plastic. A designer for either product production generally will only work on designs using one of those methods in manufacturing. A thorough understanding of the product is needed.
How a Blow Molded Product is Created
A blow molded product is created when hot molten plastic is pushed through a die. This hot plastic is actually stretched and cooled while it is still in the air. It can be tricky to maintain stability at all times.
Blow molding can offer value in that you can create many different shapes. For instance, in the production of shampoo bottles, there is an air pocket created inside the bottle. Blow molding uses a process that cuts down on wasted plastic because of the mold.
Markets That Use Blow Molding
Industries that use blow molding create products and parts that include the automotive, traffic, sports, hospitality, toy, and food equipment industries.
Western Case has the ability to manufacture parts and products from under 0.5 pounds to over 20 pounds. We produce products in-house with our twelve blow molding machines. We can custom design a product, manufacture, and provide packaging and shipping.
Our facility is located in the West so shipping is less to local areas and nearby states. Our products are Made in the USA and we proudly offer superior service and quality.
Electronics and flimsy carrying or shipping cases don’t work well together. Using a case that’s anything less than the best will result in damage and a loss of money for your devices. Using a strong, durable carrying and/or shipping case will ensure your product remains intact and good condition throughout shipping.
Here are just 4 reasons why you should invest in a good, strong carrying case.
1. Protect your device from the elements. Rain, snow, extreme wind and other elements of nature can wreak havoc upon your device. Getting a durable case can protect your electronics from all that Mother Nature can throw at them.
2. Protect your device from corrosion. Water, wind and dust…or any combination of them can cause corrosion within your device. Using a durable carrying case with protective layers can ensure your device is protected from the many things that may cause corrosion to occur.
3. Increase volumes of online shipping. When shipping electronics, damage is likely to occur unless you are using a durable carrying case to ship them. Using these strong cases ensures more products to be sold thanks to products arriving in good condition and happy customers receiving them.
4. Protection from theft and other unknown elements. Using a good, solid and durable carrying case can ensure protection from all types of things that are likely to occur, including theft. Protect your devices during shipping and carrying with durable cases to make sure that they good to where they are going in good condition.
The blow molding industrial vertical has evolved so that it is almost universally used with plastic. Plastic blow molding is advantageous due to the significant increase in production capabilities.
This allows companies to produce far greater quantities in a shorter period of time. Molding machines allow for three-dimensional moldings, significantly reduced flash, and a much faster production cycle.
The Disadvantages of Blow Molding
Blow molding does have its disadvantages as well. Polymer is a necessary material, which can have adverse affects on the environment. We have all seen the commercials describing the number of plastic water bottles that are used everyday around the world.
The biggest disadvantage may be the negative environmental effect associated with plastic use. Plastic isn’t biodegradable and it typically makes its way in massive quantities into landfills. There is also the concern caused by such a wide use of petroleum. This is a valuable resource that is being reduced by its use in plastic production. However, recycling is available to allow for plastic to be reused.
Techniques Used in Plastic Product Production
There are multiple techniques for plastic production. Perhaps one of the most common is extrusion. The extrusion form is that method mostly associated with glass blowers. Air is used to create the open inside part of the product.
Looking to start a blow molding project? Western Case helps using an extrusion blow molding process to manufacture products in a variety of industries. We recently came across a study that explains an overview on the market for using blow molding.
The report provides how blow molding is used in the packaging industry. Packaging can include bottles, jars, and other end use objects or products. Knowing the latest market trends is helpful for when you are trying to improve an existing blow molded product or innovate to create a new one.
If your project is around end-use items, including drinks, food, and dairy, as well as non-food items, then this report will help you understand the use of blow molding on these products today.
Western Case’s Blow Molding Process
We use an extrusion blow molding process. Our expertise has engineered and manufactured many custom projects that meet or exceed our customers’ expectations. We’ve had the privilege to work on automotive ducts, stadium seating, fan housings, toys and sporting goods. We take care of all the steps in the process in our warehouse facility in-house.
The latest technology release in the blow molding industry provides a quality control function to control the crystallinity and barrier properties of PET bottles was announced in a recent article by Plastics Technology. Whether you need plastic bottles or a custom blow molding project, Western Case has the experience, technology, and ability to make it successful.
Extrusion Blow Molding
There are many benefits to using extrusion blow molding as manufacturing for your project. The process is used to create containers, bottles, cases, toys, car parts, and many more items.
During the process, the plastic is melted. Once it is melted, it is shaped into a hollow tube, also known as a parison. This is accomplished by forcing the plastic through a die. The product is blow molded by blowing air into it to inflate the product. After cooling, the product is ejected from the mold.
Advantages of Extruded Blow Molding
There are different types of blow molding processes on the market today. Using extrusion blow molding provides many advantages that include a lower cost for the process. This is one of the reasons our customers choose extrusion blow molding over other types of processes.
However, there are other advantages. At Western Case, we can do short production runs using the extrusion process, we work with less expensive molds, can create different sizes of products, and have a high quality rate with precision.