6400-B Sycamore Canyon Blvd
Riverside, CA 92507
Phone: 951-214-6380
Fax: 951-214-6387
Call us at: 1-877-593-2182

Tag Archives: blow molding

Multiple Ways Blow Molding Gets Your Product Noticed

Blow Molded Containers Custom ManufacturingBlow molding is a fascinating process that creates bottles and other containers from plastic hollow parts. It involves extruding a tube of hot plastic, or parison, into an open mold, then pinching it closed at the bottom. Air is then blown through the top of the mold, inflating the parison into the mold’s unique shape prior to opening the mold and dropping out the newly formed container.

If you are developing a new product, we can develop a unique container that will get your product noticed, helping you with everything from mold design and selection of resin to detailing the container.

Here are several ways blow molding can help get your product noticed, resulting in increased sales:

Specialty Applications

Blow molding is perfect for creating a container that performs under extreme or stressful conditions or must be tailor-made to perform a particular function.

Product Distinction

Don’t settle for displaying your product in a stock plastic container when we can create custom blow molding containers that best reflect your company’s identity, surpassing your competition in the marketplace. Distinctive container shapes made using high quality materials and featuring custom finishes, have proven time and again to not only draw attention to your product but also build faster brand recognition.

Facilitating Hollow Parts and Complex Shapes

Blow molding is perfect for creating containers with complex shapes or intricate designs. Our skilled blow molding technicians are capable of manipulating plastic in such a precise manner that it results in elaborate and functional creations.

Product Improvement

One of the best ways to improve the performance of your product, even when margins are tight, is to purchase blow molded containers created using production efficiencies that improve your bottom line as well as your sales.

Visual Impact

We offer a variety of options for creating one of a kind custom blow molding containers using resins, pigments, finishes and special effects that add visual appeal to your product, increasing customer awareness and improving exposure.

Before proceeding with a custom blow molding container project, schedule a consultation with our sales team to get your questions answered to your satisfaction.

Western Case Blow Molding Company Quotes

4 Types of Car Parts Manufactured with Blow Molding

Blow Molded Car Parts Manufactured Western CaseThe process of blow-molding is often used for filling the needs of the transport industry. This market is quickly changing and blow molding can efficiently fill the new needs of the market.

Blow molding is ranked among the most cost-efficient processes to create mass-produced plastic parts. The costs of equipment are low, and the price per piece is better than other methods like rotational molding and thermoforming. Parts for those types of molding cost more.

Blow molding can offer real advantages at both the impact-resisting levels and the structural levels. Blow molding can offer possibilities without comparison for pipes or ventilation ducts that are used for circulating fluids. That is because it allows geometric configurations that adapt to the space that remains between the components that are already in place. The insert-molding, over-molding, and in-mold-punching techniques that are offered will sometimes be used in this market segment.

Custom blow molded car parts can include caps for 4×4 step plates, spoilers, ventilation hoses, fuel tanks, handles, and OEM manufacturing.

Air Intake Duct, Wakeboard Ballasts

There are special air ducts that have metal mounting fasteners molded into tabs, air breathers, and bottles for any transportation need.

Automotive Ducts and Tubes

Blow molding can offer fantastic versatility in water and air delivery systems. Duct systems can be constructed economically using either a single or double-wall structure. They are comprised of different materials and contain many inserted assembly components. You have a sophisticated need for new markets.

Reservoirs and Tanks

Blow molding is a versatile and economical method for producing tanks and reservoirs. Shapes can get molded that will fit into any unusual space while still maintaining a tight tolerance. The tanks created can have different types of caps, hoses, valves, and gauge features.

Panels, Boots, and Covers

Safety is essential in the transportation industry. Blow-molded panels can protect against impact for passengers throughout the vehicle. Boots, as well as other flexible parts, allow for movement of the mechanical systems while causing no danger to the passengers. Blow molding can provide a foam-like protection that won’t crumble or tear.

Western Case Blow Molding Company Quotes

Four Requirements Needed To Bring An Idea To The Market

Custom Blow Molding ManufacturingBusinesses require a flow of products and services to be sustainable. There are many examples of products that seemed like a good idea but failed. Choosing manufacturers requires evidence of the product’s viability. A prototype of the product must be designed, tested and examined before being brought to the market. There are four factors, that must be considered before a marketing campaign goes forward.

Assembling the Prototype

The prototype itself must be cost effective. If the prototype itself is not economically feasible, the product analysis stops at this point. Feasibility involves a cost-benefit analysis which includes whether the manufacturer offers a lump sum or an hourly rate, taking into consideration the product’s design.

Production to Market

It is assumed that the product will face competitor. It makes a difference as to when the product is introduced to the market to create a brand name before your competition. The speed of manufacturing is a factor, which does not sacrifice quality or compromises economic feasibility.

Design Costs

This factor is a major consideration to going forward because of the direct effect on profit margin. Plastics, simulated fabrics, and non-metal parts are the first considerations for design feasibility. The cost of the materials is critical, which must be more cost effective than the competition.

Minimum Inventory Requirements

All the factors in manufacturing are assessed, such as custom blow molding manufacturing. The goal is controlling inventory costs, off the shelf marketing, and an exclusive manufacturer contract. This goal is reached through arm’s length negotiations.

Let Western Case Blow Molding Manufacturer Create Parts for Your Project

Custom Blow Molded PartsWestern Case provides top quality custom blow molding.

Quantities

We can produce any number of parts but we suggest minimum production quantity of at least 1,000 parts. You can get a rough price estimate from an idea or a 3D CAD model. A precise uote requires exact specifications. We prefer to create a 3D model so we offer free product design assistance. If you already have a design, email it with your requirements to Sales@WesternCase.com.

Creating and Approving the Mold Design

Once the part design and project budget are approved, we begin the mold tooling design. This includes:

  • Ejection needs
  • Cooling patterns
  • Parting line locations
  • Cooling patterns
  • Blow methods
  • Blow ratios
  • In-mold systems
  • Venting locations

Creating the Molds

A typical mold takes eight to ten weeks to create. To insure accuracy and satisfaction, your company and ours examine production samples. This saves time, money and annoying delays.

Producing the Product

Western Case’s manufacturing personnel use software systems to:

  • Direct project steps
  • Track QA’s
  • Schedule various stages of production
  • Monitor efficiency
  • Schedule deliveries

We have six molding plants that operate 24/7. However, due to high demand, lead-times can run up to six weeks.

Quality Control

To provide you with world-class quality, your project will receive:

  • Coordinated measuring
  • Computer vision inspections and x-ray comparisons
  • Detection of leaks
  • Use of colorimeters and sonic meters
  • Use of special gauges
  • Other important calibrations

Delivery

Regardless of the quantity, we deliver on time. If needed, we offer storage and drop shipping. Delivery costs are not included in the manufacturing price. To get a quote on custom blow molding, call us today or email your design and requirements to Sales@ WesternCase.com.

The Differences Between Blow Molded and Injection Molded Cases

Extrusion Blow Molded Carrying CasesBlow Molded Versus Injection Molded Carrying Cases

Carrying cases made through blow molding are considered superior to those made through the process of injection molding. The blow molding process creates cases that are both lightweight and durable, and which can be used in a variety of ways. Blow molded plastic equipment carrying cases are thus ideal in situations that require a prototype or a demo kit.

Blow molding is a process in which plastic is blown into a metal mold to form the case. The durability of the case comes from its seamless design and through the use of thermoplastics, which are state-of-the-art polymers known for their durability. Western Case has perfected their products through the use of thermoplastics.

Western Case will give their users peace of mind when storing, carrying and traveling, and also offer these features:

• Resistance against impact
• Insulation from low temperatures
• Protection from chemicals and other threats
• Electrical insulation and flame resistance properties

Blow molded cases produced by Western Case are perfect in situations requiring a custom design. This is because the design process is neither time-consuming nor exceptionally costly. However, the method still allows for the production in large or small quantities of cases that come in a variety of designs.

Extrusion Molding, Its Advantages and Disadvantages

Extrusion molded cases also use thermoplastics, but are made differently. Extrusion molding is a practical way of producing any numbers of custom cases. Extrusion molded cases can be produced in large quantities and offer complex designs and intricate features. Extrusion molding is ideal for creating standard-sized cases that are resilient and versatile.

Blow Molded Product Benefits of Quality and Flexibility

Blow Molded Products for Safety
Blow molded products have revolutionized the product industry and are needed in the amount of plastic ware currently required. This method enables fast production so companies are able to manufacture many plastic containers. Machinery for the production of plastics has been specifically developed to enable blow moldings with three dimensions. Production is supported through automation and the improvements made in machinery raise production speed even higher.

Benefits

Blow molding allows everything to be done in one place whether it is a customized product or has single or double walls. The products are flexible and customization is easy. All capabilities are enhanced and it is very useful in the production and design required by services in the engineering field. Both the manufactures and the engineering staffs are able to use teamwork to exceed the needs of their customers. A level of quality is expected and achieved with this process.

Specific Products

Blow molding is used in the manufacturing of many kinds of products, including ducts for the automotive industry, items needed to ensure traffic safety, wheels, many products for the home, the seats for stadiums, toys, coolers, floats, doors and containers.

The Process

Blow molding has a lot of similarities to injection molding except there is a molten tube the plastic comes out of in a liquid form. The mold is designed to close and push the liquid out and conform it into whatever shape is required. Once the liquid has cooled, the forming of the hollow area is accomplished. This is how tubes, numerous types of bottles and a variety of containers are made. If you have a project you want quoted, contact us.

How Blow Molding Creates Quality Auto Plastic Products

how-blow-molding-creates-quality-auto-plastic-products

Today’s manufacturing environment is calling for plastic parts that can be used to make a variety of things that include auto body parts. Plastic has become a very popular manufacturing material for many corporations and businesses. Plastic requires a unique process to bend it into shape for the use of its desired specifications. This brief article will give you details on the different types of molding, advantages and applications.

Blow Molding For Hollow Objects

Blow molding works extremely well on hollow items like bottles, safety cones, stadium seating, and more. It consists of high-end blow molded plastic parts and the process of extrusion blow molding. The process begins with a parison that is inflated by air. The air pushes the plastic against the mold to form a shape.

Once a cooling process takes place, the bottle is ejected. The blow molding process continues until the designed-to-manufacturer high-end, one-piece hollow objects are created. This is an effective process for making a large quantity of items on a production line.

Blow molding is an economically advantageous process that creates quality uniform, thin-walled products. Blow molding is widely used in the transport industry. As the transport industry continues to develop rapidly, blow molding meets the demands of a growing industry.

The Benefits Of Blow Molding

– Structural/impact-resistance levels
– Great for pipes used for circulation of fluids
– Impressive geometric configurations
– Over-molding techniques
– Insert molding
– In-molding

Thousands of transport industries make products using blow molding, including spoilers, ventilation hoses, four-by-four vehicle step plates, fuel tanks, wakeboard ballasts and much more.

How Does Blow Molding Work To Create Products?

Blow Molding creates a finished plastic molded product from melted plastic. A designer for either product production generally will only work on designs using one of those methods in manufacturing. A thorough understanding of the product is needed.

How a Blow Molded Product is Created

A blow molded product is created when hot molten plastic is pushed through a die. This hot plastic is actually stretched and cooled while it is still in the air. It can be tricky to maintain stability at all times.

Blow molding can offer value in that you can create many different shapes. For instance, in the production of shampoo bottles, there is an air pocket created inside the bottle. Blow molding uses a process that cuts down on wasted plastic because of the mold.

Markets That Use Blow Molding

Industries that use blow molding create products and parts that include the automotive, traffic, sports, hospitality, toy, and food equipment industries.

Western Case has the ability to manufacture parts and products from under 0.5 pounds to over 20 pounds. We produce products in-house with our twelve blow molding machines. We can custom design a product, manufacture, and provide packaging and shipping.

Our facility is located in the West so shipping is less to local areas and nearby states. Our products are Made in the USA and we proudly offer superior service and quality.

4 Reasons To Use Blow Molded Carrying Cases

Electronics and flimsy carrying or shipping cases don’t work well together. Using a case that’s anything less than the best will result in damage and a loss of money for your devices. Using a strong, durable carrying and/or shipping case will ensure your product remains intact and good condition throughout shipping.

 

Here are just 4 reasons why you should invest in a good, strong carrying case.

1. Protect your device from the elements. Rain, snow, extreme wind and other elements of nature can wreak havoc upon your device. Getting a durable case can protect your electronics from all that Mother Nature can throw at them.

2. Protect your device from corrosion. Water, wind and dust…or any combination of them can cause corrosion within your device. Using a durable carrying case with protective layers can ensure your device is protected from the many things that may cause corrosion to occur.

3. Increase volumes of online shipping. When shipping electronics, damage is likely to occur unless you are using a durable carrying case to ship them. Using these strong cases ensures more products to be sold thanks to products arriving in good condition and happy customers receiving them.

4. Protection from theft and other unknown elements. Using a good, solid and durable carrying case can ensure protection from all types of things that are likely to occur, including theft. Protect your devices during shipping and carrying with durable cases to make sure that they good to where they are going in good condition.

The Advantages and Disadvantages of Using Blow Molding for Plastic Products

Advantages of Using Blow Molding

The blow molding industrial vertical has evolved so that it is almost universally used with plastic. Plastic blow molding is advantageous due to the significant increase in production capabilities.

This allows companies to produce far greater quantities in a shorter period of time. Molding machines allow for three-dimensional moldings, significantly reduced flash, and a much faster production cycle.

The Disadvantages of Blow Molding

Blow molding does have its disadvantages as well. Polymer is a necessary material, which can have adverse affects on the environment. We have all seen the commercials describing the number of plastic water bottles that are used everyday around the world.

The biggest disadvantage may be the negative environmental effect associated with plastic use. Plastic isn’t biodegradable and it typically makes its way in massive quantities into landfills. There is also the concern caused by such a wide use of petroleum. This is a valuable resource that is being reduced by its use in plastic production. However, recycling is available to allow for plastic to be reused.

Techniques Used in Plastic Product Production

There are multiple techniques for plastic production. Perhaps one of the most common is extrusion. The extrusion form is that method mostly associated with glass blowers. Air is used to create the open inside part of the product.

Our Blog

January 23, 2018
Western Case Shares Steps To Product Design For Custom Blow Molding
Riverside, CA – Western Case, custom plastic product
January 23, 2018
Ensuring High Quality Through Extrusion Blow Molding
Blow molding is the leading industry when it comes to the
January 23, 2018
Blow Molding Manufacturing Consistently Created With Quality Assurance
Many manufacturers and designers use blow molding for
December 26, 2017
Multiple Ways Blow Molding Gets Your Product Noticed
Blow molding is a fascinating process that creates bottles and